virtualEcu

Cloud-native simulation platform compressing ECU validation from months to hours

Overview

virtualEcu enables scalable, high-fidelity ECU simulation in the cloud, enabling fast iterations and continuous validation across MIL, SIL, HIL, and VIL stages.

1. Product Modules & Core Functions

virtual ECU simulation Overview

virtual ECU simulation Overview

Virtual ECU Simulation L3 Selection and Key Modules Identification

Module What it does Key Artifacts
Swc Installer
(Application Packager)
One-click install of application SWCs into a host-compiled, cycle-accurate MCU+BSW simulator that auto-generates RTE code and interface/task-mapping ARXML from user-supplied network and memory definition files. ARXML, runnable templates, RTE glue code
vECU Builder
(Ecu Simulation)
Host-compiled, cycle-approximate executable mimicking real MCU+BSW. Loads network interfaces and memory maps from external description files so one binary can emulate multiple ECU variants for rapid SIL testing. vECU image, REST/GRPC interface, data instrumentation
Test Engine
(Optional)
Python-first automation framework that re-uses the same BSW & RTE as HiL and orchestrates cross-SiL/HiL test flows. pytest scripts, CANoe restbus configs

2. Usage Scenarios & Pain Points

Early Development

Scenario

Integrate 50+ SWCs before hardware exists.

Pain Point Today

Waiting for hardware; late interface mismatches cause rework.

vECU Value

Parallel integration on day one; 1 dev + 1 virtual integrator.

Continuous Integration

Scenario

DevOps optimizes local builds but ignores end-to-end quality.

Pain Point Today

Quality drops; cross-team firefighting and overtime.

vECU Value

Same RTE & BSW from SiL→HiL→Vehicle; zero re-porting.

Resource Crunch

Scenario

HiL benches and vehicles are overloaded mid‑project.

Pain Point Today

Queues for debugging, power mgmt, performance tests.

vECU Value

Move HMI & communication tests to SiL; free HiL for real‑time/HW performance.

SDV Transition

Scenario

OEM owns apps; Tier‑1 supplies HW platform only.

Pain Point Today

No virtual offering at Tier‑1; OEM forced into long HW cycles.

vECU Value

Tier‑1 ships vECU day‑0 to keep OEM in a fast agile loop.

3. Technical Highlights

Dimension Advantage Evidence
Speed Host‑compiled binaries start in < 3 s; 10× faster iteration than dSPACE prototype Level‑3 MCU + AUTOSAR CP simulation chosen after cost‑benefit study
Fidelity Same BSW, RTE, and bus‑simulation stack in SiL & HiL keeps behavioural delta minimal; defects caught in SiL rarely escape to HiL E2E bus‑interface tests pass across SiL & HiL with identical artifacts
Scalability Cloud container farm enables > 50 engineers to integrate in parallel Used by leading NEV OEM for cockpit‑fusion platform
Openness ArcCore open‑source BSW + Python API; no vendor lock‑in Supports plugins and custom service layers for SDV

4. Extra Benefits

  • Zero‑Hardware Start: Start integration the day the spec is frozen.
  • Shift‑Left UX & Functionality: Validate HMI & communication in SiL 3–6 months earlier.
  • Cost Sharing: Common framework across brands slashes non‑differentiating costs.
  • Cultural Fix: Shift focus from local efficiency to global quality.